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hDD Dressing Application




Component

Component: Sleeve for Hammer Drill
Dimensions: Bore Ø21
Material: 16MnCr5
Hardness: 60 HRC
Stock Removal: 0.06 in Ø
Surface Finish Required: Ra 0.8
Geometry Tolerances Required: Ø21 0/+0.033
Runout 0.05



Grinding Machine

Machine: EMAG VSC 400 DUO DS
Grinding Op: Bore grinding with axial oscillation
(IUL)
Grinding Wheel Speed: Vc 30 m/s (V constant)
Coolant: Emulsion 6%
Dressing Tool: MEISTER hDD (Hybrid) Dressing Ring
Article 84736
DD 250x28x184 X=3 U=2
D1-40-R-0-1150-150-H40-80
D 426



Grinding Tool

Grinding Tool: MEISTER CERALOX
Article A-20746
ISA 17.4x24x6/A10x5
530A-100-K-8-190-V302T-3



Results

Results: Less vibrations.
Wheel cuts better after dressing.
Less grinding pressure.
Form and geometry more steady
Cycle Time: 45 sec.
Surface Finish Achieved: Ra 0.4
Geometry Tolerances Achieved: Straightness 0.01
Dressing Intervall: Interval 2 pcs. / Amount 5µ


Case Studies


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Last Update: 06.09.2010
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